Pre-filtration and maintenance sensing for explosion-proof enclosures

ABSTRACT

A filter system for an explosion-proof enclosure is described herein. The filter system can include a pre-filter assembly located outside the explosion-proof enclosure. The pre-filter assembly can include a pre-filter material configured to control air passing therethrough. The filter system can also include a filter assembly coupled to the pre-filter assembly. The filter assembly can further control the air received from the pre-filter assembly and passing therethrough into the explosion-proof enclosure.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority under 35 U.S.C. §119 to U.S.Provisional Patent Application Ser. No. 61/426,413, titled “SinteredFilters having Pre-Filtration and Maintenance Sensing” and filed on Dec.22, 2010, the entire contents of which are hereby incorporated herein byreference.

The present application also is related to the following concurrentlyfiled application: “Structural Reinforcements For Filter Assemblies” inthe names of Joseph Michael Manahan and Graig E. DeCarr, the entirecontents of which are hereby incorporated herein by reference.

TECHNICAL FIELD

The present disclosure relates generally to filter assemblies andmaintenance sensing, and more particularly to systems, methods, anddevices for pre-filtration of air passing into an explosion-proofenclosure and sensing when maintenance, based on measurements within anexplosion-proof enclosure, is needed.

BACKGROUND

Explosion-proof receptacle housings and enclosure systems are used inmany different industrial applications. Such explosion-proof receptaclehousing and enclosure systems may be used, for example, in militaryapplications, onboard ships, assembly plants, power plants, oilrefineries, petrochemical plants, and other harsh environments. Attimes, the equipment located inside such explosion-proof receptaclehousing and enclosure systems is used to control motors and otherindustrial equipment.

Traditional motor starters and related equipment fail to provideadequate torque control and result in excessive wear on the motor andassociated equipment. Instead, variable frequency drives (VFDs) areoften used in place of traditional motor starters. However, VFDs tend togenerate heat and are subject to failure when exposed to excessivetemperatures caused by the heat loss. A common practice to reduceheat-related problems is to remove the VFD to a remote location so thatan explosion-proof receptacle housing and enclosure system is notrequired, allowing proper cooling of the VFD during operation. However,installation costs may increase and operational problems may result fromincreased line losses from the added distance that signals between theVFD and the related equipment must travel.

SUMMARY

In general, in one aspect, the disclosure relates to a filter system foran explosion-proof enclosure. The filter system can include a pre-filterassembly located outside the explosion-proof enclosure. The pre-filterassembly can include a pre-filter material configured to control airpassing therethrough. The filter system can also include a filterassembly coupled to the pre-filter assembly. The filter assembly canfurther control the air received from the pre-filter assembly andpassing therethrough into the explosion-proof enclosure.

In another aspect, the disclosure can generally relate to a maintenancesensing system for an explosion-proof enclosure. The maintenance sensingsystem can include a filter system located in an aperture of theexplosion-proof enclosure. The filter system can control air flowinginto the explosion-proof enclosure. The maintenance sensing system canalso include a sensor that can measure an operating value of anoperating parameter inside the explosion-proof enclosure, where theoperating value is associated with the air flowing into theexplosion-proof enclosure through the filter system. The maintenancesensing system can further include a control device operatively coupledto the sensor. The control device can receive the operating value fromthe sensor, determine that the operating value exceeds a thresholdvalue, and perform, based on determining that the operating valueexceeds a threshold value, a maintenance operation to reduce theoperating value of the operating parameter inside the explosion-proofenclosure.

In yet another aspect, the disclosure can generally relate to a methodfor controlling air flowing into an explosion-proof enclosure. Themethod can include passing the air through a pre-filter assembly tocontrol the air, where the pre-filter assembly includes a pre-filtermaterial and is located outside the explosion-proof enclosure. Themethod can further include passing, after passing the air through thepre-filter assembly, the air through a filter assembly to theexplosion-proof enclosure, where the filter assembly further controlsthe air and is coupled to the pre-filter assembly.

In yet another aspect, the disclosure can generally relate to a methodfor sensing when maintenance for an explosion-proof enclosure isrequired. The method can include receiving, from a sensor, an operatingvalue of an operating parameter inside the explosion-proof enclosure,where the operating value is associated with air flowing through afilter system into the explosion-proof enclosure. The method can alsoinclude determining that the operating value exceeds a threshold value.The method can further include performing, based on determining that theoperating value exceeds a threshold value, a maintenance operation toreduce the operating value of the operating parameter.

In yet another aspect, the disclosure can generally relate to a computerreadable medium that includes computer readable program code embodiedtherein for performing a method for sensing when maintenance of a filtersystem for an explosion-proof enclosure is due. The method performed bythe computer readable program code of the computer readable medium caninclude receiving, from a sensor, an operating value of an operatingparameter inside the explosion-proof enclosure, where the operatingvalue is associated with the air flowing through the filter system intothe explosion-proof enclosure. The method performed by the computerreadable program code of the computer readable medium can also includedetermining that the operating value exceeds a threshold value. Themethod performed by the computer readable program code of the computerreadable medium can further include sending, based on determining thatthe operating value exceeds a threshold value, an alert that themaintenance of the filter system is due.

These and other aspects, objects, features, and embodiments of thepresent invention will be apparent from the following description andthe appended claims.

BRIEF DESCRIPTION OF THE DRAWINGS

The drawings illustrate only exemplary embodiments of pre-filtration andmaintenance sensing for explosion-proof enclosures and are therefore notto be considered limiting of its scope, as the invention may admit toother equally effective embodiments. The elements and features shown inthe drawings are not necessarily to scale, emphasis instead being placedupon clearly illustrating the principles of the exemplary embodiments.Additionally, certain dimensions or positionings may be exaggerated tohelp visually convey such principles. In the drawings, referencenumerals designate like or corresponding, but not necessarily identical,elements.

FIGS. 1 and 2 show explosion-proof enclosures in which one or moreexemplary embodiments of pre-filtration and maintenance sensing may beimplemented.

FIGS. 3A through 3F show various examples of portions of a pre-filterassembly in accordance with one or more exemplary embodiments ofpre-filtration for explosion-proof enclosures.

FIG. 4 shows an explosion-proof enclosure with maintenance sensing inaccordance with one or more exemplary embodiments.

FIGS. 5A and 5B each show a flowchart of a method in accordance with oneor more exemplary embodiments.

FIG. 6 shows a computing device in accordance with one or more exemplaryembodiments.

FIGS. 7A and 7B show an example of a filter system in accordance withone or more exemplary embodiments.

FIG. 8A shows an explosion-proof enclosure in accordance with anexemplary embodiment.

FIGS. 8B through 8F show an example of a control device in accordancewith one or more exemplary embodiments.

DETAILED DESCRIPTION

Exemplary embodiments of pre-filtration and maintenance sensing forexplosion-proof enclosures will now be described in detail withreference to the accompanying figures. Like elements in the variousfigures are denoted by like reference numerals for consistency.

In the following detailed description of embodiments of pre-filtrationand maintenance sensing for explosion-proof enclosures, numerousspecific details are set forth in order to provide a more thoroughunderstanding of pre-filtration and maintenance sensing forexplosion-proof enclosures. However, it will be apparent to one ofordinary skill in the art that pre-filtration and maintenance sensingfor explosion-proof enclosures may be practiced without these specificdetails. In other instances, well-known features have not been describedin detail to avoid unnecessarily complicating the description. Further,certain descriptions (e.g., top, bottom, side, end, interior, inside)are merely intended to help clarify aspects of pre-filtration andmaintenance sensing for explosion-proof enclosures and are not meant tolimit embodiments of pre-filtration and maintenance sensing forexplosion-proof enclosures.

In general, embodiments of pre-filtration and maintenance sensing forexplosion-proof enclosures provide systems, methods, and devices forpre-filtration of air passing into an explosion-proof enclosure andsensing when maintenance, based on measurements within anexplosion-proof enclosure, is needed. Specifically, embodiments ofpre-filtration and maintenance sensing for explosion-proof enclosuresprovide for controlling air passing through a pre-filter assemblycoupled to an explosion-proof enclosure. A pre-filter assembly may beused to control air about to pass into the explosion-proof enclosure.Further, embodiments of pre-filtration and maintenance sensing forexplosion-proof enclosures provide for one or more sensors that measurean operating value for each of one or more operating parameters insidethe explosion-proof enclosure, where each operating value is used todetermine whether maintenance of equipment associated with theexplosion-proof enclosure is needed.

While the exemplary embodiments discussed herein are with reference toexplosion-proof enclosures, other types of non-explosion-proofenclosures (e.g., junction boxes, control panels, lighting panels, motorcontrol centers, switchgear cabinets, relay cabinets) or any other typeof enclosure may be used in conjunction with embodiments ofpre-filtration and maintenance sensing.

A user may be any person that interacts with the explosion-proofenclosure or equipment controlled by one or more components of theexplosion-proof enclosure. Examples of a user may include, but are notlimited to, an engineer, an electrician, an instrumentation and controlstechnician, a mechanic, an operator, a consultant, a contractor, and amanufacturer's representative.

Further, an element associated with, and/or located within, anexplosion-proof enclosure may be any device, sensor, wiring, terminal,switch, handle, indicating light, duct, VFD, or other component that islocated within the explosion-proof enclosure, adjacent to theexplosion-proof enclosure, or attached to the explosion-proof enclosure.

In one or more exemplary embodiments, an explosion-proof enclosure (alsoknown as a flame-proof enclosure) is an enclosure that is configured tocontain an explosion that originates inside the enclosure. Further, theexplosion-proof enclosure is configured to allow gases from inside theenclosure to escape across joints of the enclosure and cool as the gasesexit the explosion-proof enclosure. The joints are also known as flamepaths and exist where two surfaces meet and provide a path, from insidethe explosion-proof enclosure to outside the explosion-proof enclosure,along which one or more gases may travel. A joint may be a mating of anytwo or more surfaces. Each surface may be any type of surface, includingbut not limited to a flat surface, a threaded surface, and a serratedsurface.

In one or more exemplary embodiments, an explosion-proof enclosure issubject to meeting certain standards and/or requirements. For example,the NEMA sets standards by which an enclosure must comply in order toqualify as an explosion-proof enclosure. Specifically, NEMA Type 7, Type8, Type 9, and Type 10 enclosures set standards by which anexplosion-proof enclosure within a hazardous location must comply. Forexample, a NEMA Type 7 standard applies to enclosures constructed forindoor use in certain hazardous locations. Hazardous locations may bedefined by one or more of a number of authorities, including but notlimited to the National Electric Code (e.g., Class 1, Division I) andUnderwriters' Laboratories, Inc. (UL) (e.g., UL 698). For example, aClass 1 hazardous area under the National Electric Code is an area inwhich flammable gases or vapors may be present in the air in sufficientquantities to be explosive.

As a specific example, NEMA standards for an explosion-proof enclosureof a certain size or range of sizes may require that in a Group B,Division 1 area, any flame path of an explosion-proof enclosure must beat least 1 inch long (continuous and without interruption), and the gapbetween the surfaces cannot exceed 0.0015 inches. Standards created andmaintained by NEMA may be found at www.nema.org/stds and are herebyincorporated by reference.

FIGS. 1 and 2 depict an explosion-proof enclosure 100 in which one ormore exemplary embodiments of pre-filtration and maintenance sensing forexplosion-proof enclosures may be implemented. In one or moreembodiments, one or more of the components shown in FIGS. 1 and 2 may beomitted, repeated, and/or substituted. Accordingly, embodiments of anexplosion-proof enclosure should not be considered limited to thespecific arrangements of components shown in FIGS. 1 and 2.

Referring now to FIG. 1, an example of an explosion-proof enclosure 100in a closed position is shown. The enclosure cover 102 is secured to theenclosure body 124 by a number of fastening devices 118 located at anumber of points around the perimeter of the enclosure cover 102. In oneor more embodiments, a fastening device 118 may be one or more of anumber of fastening devices, including but not limited to a bolt (whichmay be coupled with a nut), a screw (which may be coupled with a nut),and a clamp. In addition, one or more hinges 116 are secured to one sideof the enclosure cover 102 and a corresponding side of the enclosurebody 124 so that, when all of the fastening devices 118 are removed, theenclosure cover 102 may swing outward (i.e., an open position) from theenclosure body 124 using the one or more hinges 116. In one or moreexemplary embodiments, there are no hinges, and the enclosure cover 102is separated from the enclosure body 124 when all of the fasteningdevices 118 are removed.

The enclosure cover 102 and the enclosure body 124 may be made of anysuitable material, including metal (e.g., alloy, stainless steel),plastic, some other material, or any combination thereof. The enclosurecover 102 and the enclosure body 124 may be made of the same material ordifferent materials.

In one or more embodiments, on the end of the enclosure body 124opposite the enclosure cover 102, one or more mounting brackets 120 areaffixed to the exterior of the enclosure body 124 to facilitate mountingthe enclosure 100. Using the mounting brackets 120, the enclosure 100may be mounted to one or more of a number of surfaces and/or elements,including but not limited to a wall, a control cabinet, a cement block,an I-beam, and a U-bracket.

The enclosure cover 102 may include one or more features that allow foruser interaction while the enclosure 100 is sealed in the closedposition. As shown in FIG. 1, one or more indicating lights (e.g.,indicating light 1 106, indicting light 2 108) may be located on theenclosure cover 102. Each indicating light may be used to indicate astatus of a feature or process associated with equipment inside theenclosure 100. For example, an indicating light may show a constantgreen light if a motor controlled by a VFD inside the enclosure 100 isoperating. As another example, an indicating light may flash red when amotor controlled by a VFD inside the enclosure 100 has a problem (e.g.,tripped circuit, VFD overheats, overcurrent situation). As anotherexample, an indicating light may show a constant red light when anelectromagnetic pulse caused by an explosion inside the enclosure 100has resulted. An indicating light may be made of one or more materials(e.g., glass, plastic) using one or more different lighting sources(e.g., light-emitting diode (LED), incandescent bulb).

In one or more embodiments, the enclosure cover 102 may also include aswitch handle 112 that allows a user to operate a switch (not shown)located inside the explosion-proof enclosure 100 while theexplosion-proof enclosure 110 is closed. Those skilled in the art willappreciate that the switch handle 112 may be used for any type ofswitch. Each position (e.g., OFF, ON, HOLD, RESET) of the switch may beindicated by a switch position indicator 114 positioned adjacent to theswitch handle 112 on the outer surface of the enclosure cover 102. Aswitch associated with the switch handle 112 and the switch positionindicator 114 may be used to electrically and/or mechanically isolate,and/or change the mode of operation of, one or more components inside orassociated with the explosion-proof enclosure 100. For example, theswitch handle 112 may point to “OFF” on the switch position indicator114 when a disconnect switch located inside the explosion-proofenclosure 100 is disengaged. In such a case, all equipment locatedinside the explosion-proof enclosure 100, as well as the equipment(e.g., a motor) controlled by the equipment located inside theexplosion-proof enclosure 100, may be without power.

Referring now to FIG. 2, an example of an explosion-proof enclosure 100in an open position in accordance with one or more embodiments is shown.The explosion-proof enclosure 100 is in the open position because theenclosure cover (not shown) is not secured to the enclosure body 124.The hinges 116 attached to the left side of the enclosure body 124 arealso attached to the left side of the enclosure cover, which is swungoutward from the enclosure body 124. Because the explosion-proofenclosure 100 is in the open position, the components of theexplosion-proof enclosure 100 are visible to a user.

As described above with respect to FIG. 1, the enclosure body 124includes two or more mounting brackets 120. In addition, in one or moreembodiments, the enclosure body 124 includes an enclosure engagementsurface 210, against which the enclosure cover meets when theexplosion-proof enclosure 100 is in the closed position. A number offastening device apertures 220 are shown around the enclosure engagementsurface 210, where each of the fastening device apertures 220 areconfigured to receive a fastening device 118 that traverses through theenclosure cover 102, as described above with respect to FIG. 1. Thenumber of fastening device apertures 220 may vary, depending on one ormore of a number of factors, including but not limited to the size ofthe fastening device apertures 220, a standard that the explosion-proofenclosure 100 meets, and the type of fastening device 118 used. Thenumber of fastening device apertures 220 may be zero.

In one or more embodiments, the explosion-proof enclosure 100 of FIG. 2includes a mounting plate 202 that is affixed to the back of the insideof the explosion-proof enclosure 100. The mounting plate 202 may beconfigured to receive one or more components such that the one or morecomponents are affixed to the mounting plate 202. The mounting plate 202may include one or more apertures configured to receive securing devicesthat may be used to affix a component to the mounting plate 202. Themounting plate 202 may be made of any suitable material, including butnot limited to the material of the enclosure body 124. In one or moreexemplary embodiments, some or all of the one or more components may bemounted directly to an inside wall of the explosion-proof enclosure 100rather than to the mounting plate 202.

In one or more embodiments, a VFD 206 is affixed to the mounting plate202 inside the explosion-proof enclosure 100. The VFD 206 may includeany components used to drive a motor and/or other device using variablecontrol signals for controlled starts, stops, and/or operations of themotor and/or other devices. Examples of components of a VFD include, butare not limited to, discrete relays, a programmable logic controller(PLC), a programmable logic relay (PLR), an uninterruptible power supply(UPS), and a distributed control system (DSC). In one or more exemplaryembodiments, one or more components of the VFD may replace the VFD. Forexample, the VFD may be substituted by one or more PLCs, one or morePLRs, one or more UPSs, one or more DCSs, and/or other heat-generatingcomponents.

In one or more embodiments, a switch 208 is affixed to the mountingplate 202 inside the explosion-proof enclosure 100. The switch 208 maybe configured to electrically and/or mechanically isolate, and/or changethe mode of operation of, one or more components located inside theexplosion-proof enclosure 100 and/or one or more components locatedoutside the explosion-proof enclosure 100. The switch 208 may be anytype of switch, including but not limited to a disconnect switch, a testswitch, a reset switch, an indicator switch, and a relay switch. Forexample, the switch 208 may be a disconnect switch that is used to cutoff power to all components in the explosion-proof enclosure 100 and alldevices located outside the explosion-proof enclosure 100 that arecontrolled by the components inside the explosion-proof enclosure 100.As another example, the switch 208 may be a bypass switch that is usedto deactivate a protection scheme (e.g., a relay) or some otherparticular component or group of components located inside theexplosion-proof enclosure 100.

The switch 208 may further be configured to receive, through mechanicaland/or electrical means, a directive to change states (e.g., open,closed, hold) from a component located on the enclosure cover. Forexample, if the enclosure cover includes a switch handle (as describedabove with respect to FIG. 1), then a switch handle shaft 232 may extendfrom the switch handle through the enclosure cover to a switch coupling230 of the switch 208. When the explosion-proof enclosure 100 is in theclosed position, the switch handle shaft 232 couples with the switchcoupling 230, and switch 208 may be operated by operating the switchhandle located outside the explosion-proof enclosure, as described abovewith respect to FIG. 1.

In one or more embodiments, one or more relays (e.g., relay 212) areaffixed to the mounting plate 202 inside the explosion-proof enclosure100. A relay 212 may be configured to control one or more operations ofone or more components located in, or associated with, theexplosion-proof enclosure 100. Specifically, a relay 212 may, throughone or more relay contacts, allow electrical current to flow and/or stopelectrical current from flowing to one or more components in theenclosure 100 based on whether a coil of the relay 212 is energized ornot. For example, if the coil of the relay 212 is energized, then acontact on the relay may be closed to allow current to flow to energizea motor. The relay 212 may be activated based on a timer, a current, avoltage, some other suitable activation method, or any combinationthereof. The relay 212 may also be configured to emit a signal when acondition has occurred. For example, the relay 212 may flash a red lightto indicate that the VFD 206 is in an alarm state.

In one or more embodiments, wiring terminals 214 are affixed to themounting plate 202 inside the explosion-proof enclosure 100. Wiringterminals 214 are a series of terminals where one terminal iselectrically connected to at least one other terminal in the series ofterminals while remaining electrically isolated from the remainingterminals in the series of terminals. In other words, two or moreterminals among the series of terminals act as a junction point wheremultiple wires may be electrically connected through the joinedterminals.

In one or more embodiments, one or more entry holes 216 may extendthrough one or more sides (e.g., bottom) of the enclosure body 124. Eachentry hole 216 may be configured to allow cables and/or wiring forpower, control, and/or communications to pass through from outside theexplosion-proof enclosure 100 to one or more components inside theexplosion-proof enclosure 100. An entry hole 216 may be joined with aconduit and coupling from outside the explosion-proof enclosure 100 toprotect the cables and/or wiring received by the entry hold 216 and tohelp maintain the integrity of the explosion-proof enclosure 100 throughthe entry hole 216.

FIGS. 3A through 3F show various examples of portions of a pre-filterassembly in accordance with one or more exemplary embodiments.Specifically, FIGS. 3A and 3C each show a cross-sectional side view of aportion of the pre-filter assembly; FIGS. 3B and 3D each show a sideview of a pre-filter frame of a pre-filter assembly; FIG. 3 shows aperspective view of a portion of a pre-filter assembly; and FIG. 3Fshows a side view of a pre-filter material. Each of these views of thepre-filter assembly is described below. Embodiments of pre-filtrationfor explosion-proof enclosures are not limited to the configurationsshown in FIGS. 3A through 3F and discussed herein.

In FIG. 3A, the cross-sectional side view of pre-filter assembly 1 310shows that the base 308 of pre-filter assembly 1 310 is coupled to afilter assembly 304 in accordance with one or more exemplaryembodiments. Specifically, in this example, the base 308 of pre-filterassembly 1 310 is coupled to the filter assembly 304 using matingthreads 306 on both the outer wall of the filter assembly 304 and theinner wall of the base 308 of pre-filter assembly 1 310. A pre-filterassembly (e.g., pre-filter assembly 1 310) may be coupled to a filterassembly (e.g., filter assembly 304) using one or more other couplingtechniques, including but not limited to an adjustable clamp, a plasticcable tie, string, rope, an elastic band, a rubber band, bolting,welding, using epoxy, brazing, press fitting, mechanically connecting,using a flat joint, and using a serrated joint.

While the filter assembly (e.g., filter assembly 304) may comply withone or more standards for an explosion-proof enclosure, the pre-filterassembly (e.g., pre-filter assembly 1 310) may not comply with suchstandards. The pre-filter assembly (e.g., pre-filter assembly 1 310),including the base (e.g., base 308) and reinforcement structure (e.g.,reinforcement structure 1 314), may be made of one or more differentmaterials, including but not limited to plastic, metal, wood, rubber, acomposite material, and fiberglass.

Pre-filter assembly 1 310 shown in FIG. 3A also includes a channel 312that wraps around a portion of the base 308 of pre-filter assembly 1 310and is used to receive a locking band (not shown) of some type, wherethe locking band secures the pre-filter material to pre-filter assembly1 310 while air is flowing (either toward or away from theexplosion-proof enclosure 301) through pre-filter assembly 1 310. Inother words, the locking band is positioned over pre-filter materialbefore being secured in the channel 312.

The locking band may also be configured to minimize air leakage so that,as air flows through the pre-filter material, substantially no air flowswhere the pre-filter material is secured to the base of the pre-filterassembly. The locking band may be any type of band capable ofmaintaining an amount of tension while positioned within the channel312. Examples of a locking band include, but are not limited to, anadjustable clamp, a plastic cable tie, string, rope, an elastic band,and a rubber band.

In one or more exemplary embodiments, a pre-filter assembly (e.g.,pre-filter assembly 1 310) is configured to control the air that passesthrough the pre-filter assembly. Specifically, the pre-filter assemblymay be configured to contain a fire, suppress a fire, remove dust andother particles from the air, remove moisture from the air, and/or coolthe air that enters a filter assembly (e.g., filter assembly 304).Further, the pre-filter material may have a density sufficient to allowa minimal amount of air to pass through the pre-filter assembly 310. Thepre-filter material may also be able to withstand high temperatures andoccasional situations where a fire exists in an area proximate to thepre-filter material.

Continuing with FIG. 3A, the filter assembly 304 is also coupled to theexplosion-proof enclosure wall 302. In one or more exemplaryembodiments, the filter assembly 304 includes a housing with a threadedouter wall (e.g., mating threads 306) and a cavity within the innerwalls of the housing. Further, a filter made of a material (e.g.,sintered material) may be positioned within the cavity and coupled tothe housing. The filter may be coupled to the housing in one or more ofa number of ways, including but not limited to mating threads, welding,using epoxy, brazing, press fitting, mechanically connecting, using aflat joint, and using a serrated joint.

In one or more exemplary embodiments, the filter assembly 304 is coupledto the explosion-proof enclosure wall 302. The filter assembly 304 maybe coupled to the explosion-proof enclosure wall 302 using one or moreof a number of coupling techniques, including but not limited to matingthreads, bolting, welding, using epoxy, brazing, press fitting,mechanically connecting, using a flat joint, and using a serrated joint.The configuration shown in FIG. 3A represents a portion of theexplosion-proof enclosure 301 where inlet air is taken into theexplosion-proof enclosure 301 after passing through the pre-filterassembly 310 and the filter assembly 304.

In one or more exemplary embodiments, the filter assembly 304 isconfigured to allow air to pass from outside the explosion-proofenclosure 301 to inside the explosion-proof enclosure 301. When ambientair passes from outside the explosion-proof enclosure 301 to inside theexplosion-proof enclosure 301, the filter assembly 304 may be called anintake air filter assembly.

In one or more exemplary embodiments, the filter assembly 304 is furtherconfigured to control the air that passes through the filter assembly304. Specifically, the filter assembly 304 may further be configured tocontain a fire, suppress a fire, remove dust and other particles fromthe air, remove moisture from the air, and/or cool the air that entersthe explosion-proof enclosure 301. In one or more exemplary embodiments,the filter of the filter assembly 304 is shaped in a manner to fitsnugly inside the cavity (not shown) of the housing of the filterassembly 304 without significant gaps between the filter and thehousing. The filter of the filter assembly 304 may be made of one ormore materials, including but not limited to sintered material, paper,ceramic, rubber, steel, aluminum, plastic, an alloy metal, some othersuitable material, or any combination thereof.

The filter of the filter assembly 304 may have a density sufficient toallow a minimal amount of air to pass through the filter assembly 300.For example, the filter of the filter assembly 304 may have a densitysufficient to allow at least 0.01 cubic feet per minute of the air topass through the filter assembly 304. Further, the filter of the filterassembly 304 may be able to withstand high temperatures and occasionalsituations where a fire exists in an area proximate to the filter of thefilter assembly 304.

FIG. 3B shows a side view of pre-filter assembly 1 310 in accordancewith one or more exemplary embodiments. This side view of pre-filterassembly 1 310 shows the channel 312 extending across the entire widthof a portion of the base 308 of pre-filter assembly 1 310. Further,reinforcement structure 1 314 is coupled to the base 308 of pre-filterassembly 1 310. The reinforcement structure (e.g., reinforcementstructure 1 314) may be configured to ensure that the pre-filtermaterial does not collapse and reduce the flow of intake air drawn intothe explosion-proof enclosure. The reinforcement structure (e.g.,reinforcement structure 1 314) may be positioned between the pre-filtermaterial and the filter assembly (e.g., filter assembly 304).Reinforcement structure 1 314 in this example has a spherical shape withintersecting vertical and horizontal components. Reinforcement structure1 314 may have one of a number of other shapes, including but notlimited to a rectangle, a cone, a cylinder, and a triangle.

In one or more exemplary embodiments, the vertical and/or horizontalcomponents of reinforcement structure 1 314 may have any thicknesssuitable to support the pre-filter material as intake air is drawn intothe explosion-proof enclosure. Further, the spacing between the verticaland/or horizontal components of reinforcement structure 1 314 may vary.The thickness and/or spacing of the components of reinforcementstructure 1 314 may depend on one or more of a number of factors,including but not limited to rate of air flow, temperature, and pressuredifferential. The vertical and/or horizontal components of reinforcementstructure 1 314 may be fixedly attached (e.g., welded, tied) to eachother as such components intersect. Alternatively, the vertical and/orhorizontal components of reinforcement structure 1 314 may not bedirectly coupled to each other, allowing for a less rigid structuresupporting the pre-filter material.

FIG. 3C shows a cross-sectional side view of pre-filter assembly 2 330in accordance with one or more exemplary embodiments. Specifically, FIG.3C shows that the flange 326 of pre-filter assembly 2 330 is coupled toan exterior side of the explosion-proof enclosure wall 302. In otherwords, pre-filter assembly 2 330 is not coupled to the filter assembly304. In this example, the flange 326 of pre-filter assembly 2 330 iscoupled to the explosion-proof enclosure 302 using one or more of anumber of fastening devices 328 (e.g., bolts, nuts) that extend throughapertures in the flange 326 of pre-filter assembly 2 330 and theexplosion-proof enclosure wall 302. The flange (e.g., flange 326) of thepre-filter assembly (e.g., pre-filter assembly 2 330) may be coupled toan explosion-proof enclosure (e.g., explosion-proof enclosure 302) usingone or more other coupling techniques, including but not limited tomating threads, welding, using epoxy, brazing, press fitting,mechanically connecting, using a flat joint, and using a serrated joint.In one or more exemplary embodiments, the coupling technique used tocouple the flange 326 of pre-filter assembly 2 330 to theexplosion-proof enclosure wall 302 maintains the explosion-proofintegrity of the explosion-proof enclosure 301.

Pre-filter assembly 2 330 also includes a number of snap receivers 332that are affixed to, and positioned somewhat equidistantly around, aportion of the base of pre-filter assembly 2 330 located a shortdistance from the flange 326. Each of the snap receivers 332 isconfigured to receive a snap (not shown) affixed to the pre-filtermaterial, where the snaps snap onto the snap receivers 332 to secure thepre-filter material to pre-filter assembly 2 330. Those skilled in theart will appreciate that other mechanisms (e.g., Velcro, latches, locks,bolts, welding, mating threads, epoxy, zipper, sewing thread) may beused to couple the pre-filter material to the pre-filter frame of thepre-filter assembly, either on a temporary or permanent basis. In one ormore exemplary embodiments, the pre-filter material may similarly becoupled to the explosion-proof enclosure and/or the filter assembly,either in addition to or instead of being coupled to the pre-filterassembly.

As described above with respect to FIG. 3A, the filter assembly 304 inFIG. 3C may also be similarly coupled to the explosion-proof enclosurewall 302. The configuration shown in FIG. 3C represents a portion of theexplosion-proof enclosure 301 where inlet air passes through the filterassembly 304 into the explosion-proof enclosure 301.

FIG. 3D shows a side view of pre-filter assembly 2 330. This side viewof pre-filter assembly 2 330 shows four snap receivers 332 affixed to,and spaced equidistantly upon, a portion of the base of pre-filterassembly 2 330. Specifically, the four snap receivers 332 are locatedbetween the flange 326 and reinforcement structure 2 336. Reinforcementstructure 2 336 is located above the flange 326 and snap receivers 332on pre-filter assembly 2 330. Reinforcement structure 2 336 in thisexample has a conical shape with spaced vertical components thattraverse from the base to a flattened top 334 of pre-filter assembly 2330.

FIG. 3E shows a portion of pre-filter assembly 3 350 in accordance withone or more exemplary embodiments. Specifically, FIG. 3E shows thatreinforcement structure 3 360 is formed as a type of cylindrical meshcage. Further, reinforcement structure 3 360 includes a base 358 thatfits outside an outer perimeter of a filter structure 364 that protrudesthrough the explosion-proof enclosure wall 302. Alternatively,reinforcement structure 3 360 may have no base 358. The filter structure364 encases a filter 366.

Reinforcement structure 3 360 may be coupled to the filter structure 364using a clamp 356. The clamp 356 may have a length greater than thediameter of reinforcement structure 3 360 where reinforcement structure3 360 meets the top of the filter structure 364. Each end of the clamp356 may include a clip that fits over a portion of reinforcementstructure 3 360 and secures into a notch 352. The notch 352 may belocated in the filter structure 364 and/or the base 358 of reinforcementstructure 3 360. The clamp 356 may also be coupled to the filterstructure 364 in a different location, independent of reinforcementstructure 3 360. In this example, the clamp 356 is coupled to the filterstructure 364 with a fastening device 354 that traverses an apertureapproximately in the center of the clamp 356 as well as an aperture inthe approximate center of the filter assembly 364. FIG. 3E shows that ahexagonal boss is located at the approximate center of the filterassembly 364 and receives the fastening device 354.

FIG. 3F shows an example of pre-filter assembly 4 370 having pre-filtermaterial 376 that is positioned over a pre-filter frame (not shown) andcoupled to a filter assembly 380 in accordance with one or moreexemplary embodiments. In this example, the pre-filter material 376 iscoupled to filter assembly 380 using an elastic band 372 integrated witha bottom portion of the pre-filter material 376. Specifically, theperimeter of the elastic band 372 in an unstretched state is less thanthe perimeter of the outer surface of the filter assembly 380. As theelastic band 372 is stretched to fit over the outer surface of thefilter assembly 380, the elastic band 372 couples the pre-filtermaterial 376 to the outer surface of the filter assembly 380 while theelastic band 372 is under tension. At the top end of the pre-filterassembly, the pre-filter material 376 is gathered by a binding device374 (e.g., a string, a cable tie) to provide more control of the airpassing through the pre-filter assembly.

In one or more exemplary embodiments, the surface area of the pre-filtermaterial 376 is greater than the surface area of a filter of the filterassembly 380, where the filter of the filter assembly 380 receives theair passing through pre-filter assembly 4 370. The pre-filter material376 may consist of one or more materials, including but not limited topolyester, a stainless steel, paper, aluminum, and an alloy. Thepre-filter material 376 may be made of the same material as, ordifferent material than, the filter of the filter assembly.

In one or more embodiments, a filter system (e.g., filter assembly,pre-filter assembly), such as the filter systems described above withrespect to FIGS. 3A through 3F, may be combined with a maintenancesensing system, such as the maintenance sensing system described belowwith respect to FIG. 4. Specifically, maintenance sensing andmaintenance operations, as described below, may be incorporated into afilter system.

FIG. 4 shows an explosion-proof enclosure 400 with maintenance sensingin accordance with one or more exemplary embodiments. Specifically, FIG.4 shows the interior of an explosion-proof enclosure 400 that includestwo pressure sensors (pressure sensor 1 410, pressure sensor 2 412), atemperature sensor 416, and an air flow sensor 418. In addition, theexplosion-proof enclosure 400 of FIG. 4 includes two air puffers (airpuffer device 1 420, air puffer device 2 424), a vibration device 430,and a mechanical cleaning device 440. Other features shown but notdescribed and/or labeled in the explosion-proof enclosure 400 of FIG. 4are described and/or labeled above with respect to FIGS. 2 and 3,including a filter system (e.g., filter assembly, pre-filter assembly).Each of these elements of the explosion-proof enclosure 400 is describedbelow. Embodiments of maintenance sensing for explosion-proof enclosuresare not limited to the configurations shown in FIG. 4 and discussedherein. For example, the location of certain devices and/or sensors mayvary in embodiments of the invention.

As shown in FIG. 4, maintenance sensing for explosion-proof enclosuresmay use one or more devices (e.g., sensors) to measure one or moreoperating parameters (also called an operating value or a measuredvalue) within or adjacent to the explosion-proof enclosure 400. In oneor more embodiments, an operating parameter is a measurable aspectassociated with the explosion-proof enclosure 400. Examples of anoperating parameter include, but are not limited to, temperature, airflow, pressure, current, voltage, and impedance. An operating parametermay be measured at any time, including when equipment within theexplosion-proof enclosure 400 is not operating.

In one or more embodiments, a value of an operating parameter ismeasured by a sensor. A sensor may be any device that is configured tomeasure one or more operating parameters. A sensor may measure anoperating parameter continually, at certain time intervals, and/or uponthe occurrence of an event (e.g., start of a piece of equipmentassociated with the explosion-proof enclosure 400). A sensor may belocated at any location (e.g., inside, adjacent to) relative to theexplosion-proof enclosure 400 to accurately measure an operatingparameter.

In one or more embodiments, a sensor may be configured with a storagerepository (i.e., memory). Further, a sensor may be configured tocommunicate (using physical wires and/or wireless technology) with oneor more other sensors and/or a control device 450. A sensor maycommunicate (e.g., send signals, receive signals) on a real-time basis,at regular time intervals, at the occurrence of certain events (e.g., aminimal change in the measured value of an operating parameter), and/orbased on some other factor. Further, a sensor may be configured towithstand the environmental conditions (e.g., heat, humidity, pressure,air flow) that may exist at the location where the sensor is placed.

In one or more embodiments, one or more pressure sensors (e.g., pressuresensor 1 410, pressure sensor 2 412) are used to measure air pressure ata particular location. As shown in FIG. 4, pressure sensor 1 410 islocated on the mounting plate inside the explosion-proof enclosure 400proximate to the entry holes and filter apertures on the lower end ofthe explosion-proof enclosure 400. In addition, pressure sensor 2 412 islocated on the mounting plate inside the explosion-proof enclosure 400toward the top end of the explosion-proof enclosure 400. In such a case,pressure sensor 1 410 may be used to monitor an inlet pressure of theexplosion-proof enclosure 400, and pressure sensor 2 412 may be used tomonitor an outlet pressure of the explosion-proof enclosure 400.

In one or more embodiments, multiple pressure sensors may be used todetermine a pressure differential between the pressure sensors. Apressure sensor may be a type of transducer or any other type ofmeasuring device capable of accurately measuring pressure. A pressuresensor may also be located outside the explosion-proof enclosure 400,such as between the pre-filter assembly and the filter assembly (asdescribed above with respect to FIGS. 3A through 3F).

In one or more embodiments, one or more temperature sensors (e.g.,temperature sensor 416) are used to measure temperature at a particularlocation. As shown in FIG. 4, temperature sensor 416 is located on aninner side of the explosion-proof enclosure 400. In such a case,temperature sensor 416 may be configured to measure the temperatureinside the explosion-proof enclosure 400.

In one or more embodiments, one or more air flow sensors (e.g., air flowsensor 418) are used to measure air flow at a particular location. Asshown in FIG. 4, air flow sensor 418 is located on the mounting plateinside the explosion-proof enclosure 400 slightly below pressure sensor2 412 and the control device 450. In such a case, air flow sensor 418may be used to monitor a rate of air flow from the bottom (e.g., inlet)of the explosion-proof enclosure 400 to the top (e.g., outlet) of theexplosion-proof enclosure 400.

In one or more embodiments, the control device 450 is configured tocommunicate with each of the sensors (e.g., pressure sensor 2 412, airflow sensor 418) used to measure one or more operating parametersassociated with the explosion-proof enclosure 400. Specifically, thecontrol device 450 may be configured to receive signals (e.g.,measurements) from one or more sensors that measure operating parametersassociated with the explosion-proof enclosure 400. Further, the controldevice 450 may be configured to send signals (e.g., requests for ameasurement) to one or more sensors.

In one or more embodiments, the control device 450 is further configuredto store one or more threshold values for one or more operatingparameters. A threshold value is a value for an operating parameter thattriggers a maintenance operation (defined below). The threshold valuemay be in the same units of measure as the measured value (i.e.,operating value), measured by a sensor, for an operating parameter. Thecontrol device 450 may further be configured to convert the thresholdvalue and/or operating value for an operating parameter so that thethreshold value and the operating value are in the same units ofmeasure. The threshold values stored by the control device 450 may bedefault values, values determined by a user, calculated values, valuesdetermined in some other suitable manner, or any combination thereof.

In one or more embodiments, the control device 450 is further configuredto determine, based on the measurements received from the one or moresensors, whether maintenance on one or more elements (e.g., pre-filterassembly, filter assembly) associated with, and/or located within, theexplosion-proof enclosure 400 require maintenance. The control device450 may also be configured to determine the urgency of maintenance thatmay be required for one or more elements associated with, and/or locatedwithin, the explosion-proof enclosure 400. In one or more embodiments,the measurements from each sensor are associated with one or morethreshold values, above (or in some cases, below) which triggers amaintenance operation (and in some cases a recommended time for action)by the control device 450.

For example, based on pressure measurements taken by and received frompressure sensor 1 410 and pressure sensor 2 412, the control device 450may determine that the pressure differential is slightly less than 1pound per square inch (psi). As a result, the control device 450 maydetermine that the pre-filter assembly should be cleaned within the next30 days and subsequently sends a notification to a user.

As another example, based on an initial temperature taken by andreceived from the temperature sensor 416, the control device 450determines that the initial temperature exceeds a threshold amount.Consequently, the control device 450 determines that maintenance shouldbe performed on the filter assembly within the next thirty days andsends a notification to a user to that affect. A few hours later, basedon a subsequent temperature taken by and received from the temperaturesensor 416, the control device 450 determines that the subsequenttemperature exceeds a higher threshold amount. Consequently, the controldevice 450 determines that maintenance should be performed on the filterassembly within the next hour and sends a notification to a user to thataffect.

Excessive temperatures measured by the temperature sensor 416 may also,or alternatively, be attributable to one or more other devices (e.g.,blower, VFD) within the explosion-proof enclosure 400. In one or moreexemplary embodiments, the control device 450 may be configured todetermine, based on input received from one or more other sensingdevices (e.g., a pressure sensor, an air flow sensor) and/or otheroperational inputs (e.g., loss of power, overcurrent to the VFD),whether a temperature exceeding a threshold amount is caused by thefilter assembly or by some other device inside the explosion-proofenclosure 400. Similarly, the control device 450 may be configured todetermine whether one or more other operating parameters (e.g., apressure reading, a pressure differential, an air flow reading) iscaused by the filter assembly or by some other device inside theexplosion-proof enclosure 400.

In one or more embodiments, the control device 450 may further beconfigured to send a notification to a user. The notification may informone or more users of a maintenance issue that has arisen with respect toone or more elements associated with, and/or located within, theexplosion-proof enclosure 400. For example, the notification may notifya user that the pre-filter assembly should be cleaned within the next 30days. The notification may be communicated in one or more ways,including but not limited to an email, a text message (e.g., shortmessage service), an alert on a control panel, a siren, and a flashinglight located proximate to the explosion-proof enclosure 400.

In one or more embodiments, the control device 450 is further configuredto cut off power to one or more elements associated with, and/or locatedwithin, the explosion-proof enclosure 400. The control device 450 maycut off power to one or more elements based on a severe maintenanceissue that the control device 450 has determined using one or moremeasurements of operating parameters received from one or more sensors.For example, the control device 450 may cut off power to all equipment,except for a vent fan, located within the explosion-proof enclosure 400when the control device 450 receives a signal from the temperaturesensor 416 that measures the temperature inside the explosion-proofenclosure 400 at 60° C.

In one or more embodiments, the control device 450 may further beconfigured to communicate with one or more maintenance devices(described below) used to perform maintenance operations on one or moreelements associated with, or located inside of, the explosion-proofenclosure 400. Specifically, the control device 450 may be configured toreceive signals (e.g., confirming performance of a maintenanceoperation) from one or more maintenance devices that perform amaintenance function on one or more elements associated with, or locatedinside, the explosion-proof enclosure 400. Further, the control device450 may be configured to send signals (e.g., command to perform amaintenance operate, command to cease performance of a maintenanceoperation) to one or more maintenance devices.

In one or more embodiments, a maintenance operation is a functionperformed by one or more of the maintenance devices and/or the controldevice 450. Specifically, the maintenance operation performed by the oneor more maintenance devices and/or the control device 450 is designed toresolve a risk or reduce a risk that affects one or more elementsassociated with, or located inside, the explosion-proof enclosure 400.Examples of a maintenance operation may include, but are not limited to,cutting off power to one or more elements, cleaning a pre-filterassembly, cleaning a filter assembly, and sending a notification to auser.

In one or more embodiments, a maintenance device includes one or moreair puffer devices (e.g., air puffer device 1 420, air puffer device 2424), one or more vibration devices (e.g., vibration device 430), and/orone more mechanical cleaning devices (e.g., mechanical cleaning device440). Those skilled in the art will appreciate that other maintenancedevices (e.g., a fan) may be used in one or more embodiments ofmaintenance sensing for explosion-proof enclosures.

In one or more embodiments, each air puffer device (e.g., air pufferdevice 1 420, air puffer device 2 424) is configured to perform amaintenance operation. Specifically, each puffer device is configured todirect bursts of air at a specific location. Each air puffer device mayinclude an air puffer line (e.g., air puffer line 1 422, air puffer line2 426) that directs the burst of air to the location. Specifically, withregard to the example shown in FIG. 4, each air puffer line (e.g., airpuffer line 1 422, air puffer line 2 426) has a first end that receivesa burst of air generated by the air puffer device and a second end thatsends the burst of air to the specific location.

In one or more embodiments, each air puffer device is configured togenerate bursts of air and/or stop generating bursts of air based on asignal received from the control device 450. Further, an air pufferdevice may be configured to send a signal to the control device 450 tonotify the control device 450 that the air puffer device has generatedbursts of air and/or stopped generating bursts of air.

In this example shown in FIG. 4, the air puffer devices (i.e., airpuffer device 1 420, air puffer device 2 424) are located on themounting plate inside the explosion-proof enclosure 400 proximate to thefilter apertures on the lower end of the explosion-proof enclosure 400.In addition, the air puffer lines (i.e., air puffer line 1 422, airpuffer line 2 426) are directed toward the filter apertures at thebottom of the interior of the explosion-proof enclosure 400. The burstsof air generated by the air puffer devices (i.e., air puffer device 1420, air puffer device 2 424) may be used to remove dirt, dust, andother materials that have accumulated on a filter of a filter assemblyand/or a pre-filter material of a pre-filter assembly.

Alternatively, or in addition, an air moving device (not shown) may belocated inside the explosion-proof enclosure 400. The air moving device(e.g., a fan, a blower) may be configured to induce ambient air to flowthrough an air intake filter assembly, inside the explosion-proofenclosure, and through an exhaust air filter assembly. In such a case,the air moving device may further be configured to cause air to flow inthe reverse direction. For example, the control device 450 may beconfigured to change the operational characteristics (e.g., reverse ablower motor) of the air moving device and/or operate one or more valvesof an air duct system (not shown) located inside the explosion-proofenclosure so that at least some air flows from inside theexplosion-proof enclosure 400 through the air intake filter assembly tooutside the explosion-proof enclosure 400.

In one or more embodiments, the vibration device 430 is configured toperform a maintenance operation. Specifically, the vibration device 430is configured to generate vibrations. The vibration device 430 may beconsidered a vibration mechanism. The rate and strength of vibrationgenerated by the vibration device 430 may vary. For example, thevibration device 430 may be configured to vibrate at a rate and/orstrength sufficient to cause dirt, dust, and other materials that haveaccumulated on a filter system (e.g., a filter of a filter assemblyand/or a pre-filter material of a pre-filter assembly), coupled to anouter wall on the bottom of the explosion-proof enclosure, to shakeloose. As shown in FIG. 4, the vibration device 430 is located on anouter side of the explosion-proof enclosure. In one or more embodiments,the vibration device 430 is coupled directly to the element(s) thatrequire a maintenance operation performed by the vibration device 430.

In one or more embodiments, the vibration device 430 is configured togenerate vibrations and/or stop generating vibrations based on a signalreceived from the control device 450. Further, the vibration device 430may be configured to send a signal to the control device 450 to notifythe control device 450 that the vibration device 430 has generatedvibrations and/or stopped generating vibrations.

In one or more embodiments, the mechanical cleaning device 440 isconfigured to perform a maintenance operation. Specifically, themechanical cleaning device 440 is configured to operate a paddle 442.The paddle 442 is coupled to the mechanical cleaning device 440 by anarm 444. The arm 444 may have one or more hinges to allow for bettercontrol of the paddle 442 by the mechanical cleaning device 440.

The paddle 442 may be of any shape, size, and texture (e.g., solid,mesh, sawtooth) suitable for performing a maintenance function.Specifically, the paddle may be configured to strike one or moreelements. For example, the mechanical cleaning device 440 may operatethe paddle 442 so that the paddle strikes a portion of a filter system(e.g., a portion of a filter assembly and/or a portion of a pre-filterassembly), coupled to an outer wall on the bottom of the explosion-proofenclosure 400, to shake loose dirt, dust, and other materials that haveaccumulated on a filter of the filter assembly and/or a pre-filtermaterial of the pre-filter assembly.

In one or more embodiments, the mechanical cleaning device 440 isconfigured to operate the paddle 442 and/or stop operating the paddle442 based on a signal received from the control device 450. Further, themechanical cleaning device 440 may be configured to send a signal to thecontrol device 450 to notify the control device 450 that the vibrationdevice 430 has operated the paddle 442 and/or stopped operating thepaddle 442.

FIG. 5A shows a flowchart of a method for controlling air flowing intoan explosion-proof enclosure in accordance with one or more embodiments.Further, FIG. 5B shows a flowchart of a method for sensing whenmaintenance for an explosion-proof enclosure is due in accordance withone or more embodiments. While the various steps in these flowcharts arepresented and described sequentially, one of ordinary skill willappreciate that some or all of the steps may be executed in differentorders, may be combined or omitted, and some or all of the steps may beexecuted in parallel. Further, in one or more of the embodiments of theinvention, one or more of the steps described below may be omitted,repeated, and/or performed in a different order. In addition, a personof ordinary skill in the art will appreciate that additional steps,omitted in FIGS. 5A and 5B, may be included in performing this method.Accordingly, the specific arrangement of steps shown in FIGS. 5A and 5Bshould not be construed as limiting the scope of the invention.

Referring to FIG. 5A, in Step 502, air is passed through a pre-filterassembly to control the air. In one or more embodiments, the pre-filterassembly includes a pre-filter material and is located outside of theexplosion-proof enclosure. The air received may be ambient air. Theambient air may be received in one of a number of ways, including butnot limited to blowing (using, for example, a fan located outside theexplosion-proof enclosure and bottom end of the pre-filter assembly) theair toward the pre-filter assembly, inducing air (using, for example, afan located inside the explosion-proof enclosure and top end of thepre-filter assembly) the air through the pre-filter assembly, andinducing the air based on a pressure differential between the bottom endof the pre-filter assembly and the top end of the pre-filter assembly.

In Step 504, the air is passed, after the air is passed through thepre-filter assembly, through a filter assembly to the explosion-proofenclosure. In one or more embodiments of the invention, the filterassembly is coupled to the pre-filter assembly. When the air passesthrough the filter assembly, the air is controlled. The air may becontrolled in one or more of a number of ways, including but not limitedto containing a fire, suppressing a fire, removing dust and otherparticles from the air, removing moisture from the air, and/or coolingthe air. The air may be controlled by a filter within the filterassembly. The filter may control the air based on one or more featuresof the filter, including but not limited to the thickness of the filter,the density of the filter, and the material used for the filter. AfterStep 504 is completed, the process may end.

Optionally, following Step 504, the process may proceed to Step 506. InStep 506, an operating value of an operating parameter is measured. Theoperating value may be measured using a sensor. In one or moreembodiments, the operating parameter is inside the explosion-proofenclosure. The operating value may be associated with air flowingthrough a filtration system into the explosion-proof enclosure. Thefiltration system may include a pre-filter assembly and/or a filterassembly.

In Step 508, a determination is made as to whether the operating valueexceeds a threshold value for the operating parameter. If more than onethreshold value exists for the operating parameter, then the operatingvalue is compared to the highest exceeded threshold value. If theoperating value exceeds the threshold value, then the process proceedsto Step 510. If the operating value does not exceed the threshold value,then the process reverts to Step 502.

In Step 510, a maintenance operation is performed to reduce theoperating value of the operating parameter. The maintenance operationmay include one or more of a number of actions designed to reduce theoperating value of the operating parameter. In addition, the maintenanceoperation performed may be based on the threshold value that wasexceeded. As an example, if pressure at the pre-filter assembly ismeasured by a first sensor (e.g., a first pressure sensor) and pressureinside the explosion-proof enclosure is measured by a second sensor(e.g., a second pressure sensor), then an alert may be sent to a userwhen the difference between the pressures exceeds a threshold value. Insuch a case, the alert is the maintenance operation. In one or moreembodiments of the invention, the alert may specify that maintenance ofthe pre-filter assembly is required and/or due.

As another example, if air flow, measured by a sensor (e.g., an air flowsensor), through a pre-filter assembly of the explosion-proof enclosureexceeds a threshold amount, then an alert may be sent to a user tonotify the user that maintenance of the pre-filter assembly is required.As another example, if a temperature, measured by a sensor (e.g., atemperature sensor), within the explosion-proof enclosure exceeds athreshold amount, then an alert may be sent to a user to notify the userthat maintenance of the pre-filter assembly is required.

Referring to FIG. 5B, in step 550, an operating value of an operatingparameter is received from a sensor. In one or more embodiments, theoperating parameter is inside the explosion-proof enclosure. Theoperating value may be associated with air flowing through thefiltration system into the explosion-proof enclosure.

In Step 552, a determination is made as to whether the operating valueexceeds a threshold value for the operating parameter. If more than onethreshold value exists for the operating parameter, then the operatingvalue is compared to the highest exceeded threshold value. If theoperating value exceeds the threshold value, then the process proceedsto Step 554. If the operating value does not exceed the threshold value,then the process reverts to Step 550.

In Step 554, a maintenance operation is performed to reduce theoperating value of the operating parameter. The maintenance operationmay include one or more of a number of actions designed to reduce theoperating value of the operating parameter. In addition, the maintenanceoperation performed may be based on the threshold value that wasexceeded. As an example, when a temperature, air flow in anexplosion-proof enclosure, and/or pressure differential inside theexplosion-proof enclosure exceed a threshold value, a maintenanceoperation may include blowing air from inside the explosion-proofenclosure back through a filtration system (e.g., a filter assembly, apre-filter assembly) using a reverse air flow mechanism (e.g., an airpuffer device) located inside the explosion-proof enclosure. In such acase, the reverse air flow mechanism is configured to temporarilyreverse the direction of the air flowing into the explosion-proofenclosure. Such a reverse of air flow may remove dirt, dust, and othermaterials that have accumulated on one or more filters of the filtrationsystem (e.g., a filter of a filter assembly and/or a pre-filter materialof a pre-filter assembly).

As another example, when a temperature, air flow in an explosion-proofenclosure, and/or pressure differential inside the explosion-proofenclosure exceed a threshold value, a maintenance operation may includevibrating the filtration system using a vibration mechanism (e.g., avibration device) located proximate to a filtration system of anexplosion-proof enclosure and configured to cause a controlled vibrationof the filtration system.

As yet another example, when a temperature, air flow in anexplosion-proof enclosure, and/or pressure differential inside theexplosion-proof enclosure exceed a threshold value, a maintenanceoperation may include striking a portion of a filtration system using amechanical arm (e.g., paddle and arm of a mechanical cleaning device)coupled to the explosion-proof enclosure. After Step 554 is completed,the process ends.

FIG. 6 illustrates one embodiment of a computing device 600 that canimplement one or more of the various techniques described herein, andwhich may be representative, in whole or in part, of the elementsdescribed herein. Computing device 600 is only one example of acomputing device and is not intended to suggest any limitation as toscope of use or functionality of the computing device and/or itspossible architectures. Neither should computing device 600 beinterpreted as having any dependency or requirement relating to any oneor combination of components illustrated in the example computing device600.

Computing device 600 includes one or more processors or processing units602, one or more memory/storage components 604, one or more input/output(I/O) devices 606, and a bus 608 that allows the various components anddevices to communicate with one another. Bus 608 represents one or moreof any of several types of bus structures, including a memory bus ormemory controller, a peripheral bus, an accelerated graphics port, and aprocessor or local bus using any of a variety of bus architectures. Bus608 can include wired and/or wireless buses.

Memory/storage component 604 represents one or more computer storagemedia. Memory/storage component 604 may include volatile media (such asrandom access memory (RAM)) and/or nonvolatile media (such as read onlymemory (ROM), flash memory, optical disks, magnetic disks, and soforth). Memory/storage component 604 can include fixed media (e.g., RAM,ROM, a fixed hard drive, etc.) as well as removable media (e.g., a Flashmemory drive, a removable hard drive, an optical disk, and so forth).

One or more I/O devices 606 allow a customer, utility, or other user toenter commands and information to computing device 600, and also allowinformation to be presented to the customer, utility, or other userand/or other components or devices. Examples of input devices include,but are not limited to, a keyboard, a cursor control device (e.g., amouse), a microphone, and a scanner. Examples of output devices include,but are not limited to, a display device (e.g., a monitor or projector),speakers, a printer, and a network card.

Various techniques may be described herein in the general context ofsoftware or program modules. Generally, software includes routines,programs, objects, components, data structures, and so forth thatperform particular tasks or implement particular abstract data types. Animplementation of these modules and techniques may be stored on ortransmitted across some form of computer readable media. Computerreadable media may be any available non-transitory medium ornon-transitory media that can be accessed by a computing device. By wayof example, and not limitation, computer readable media may comprise“computer storage media”.

“Computer storage media” and “computer readable medium” include volatileand non-volatile, removable and non-removable media implemented in anymethod or technology for storage of information such as computerreadable instructions, data structures, program modules, or other data.Computer storage media include, but are not limited to, computerrecordable media such as RAM, ROM, EEPROM, flash memory or other memorytechnology, CD-ROM, digital versatile disks (DVD) or other opticalstorage, magnetic cassettes, magnetic tape, magnetic disk storage orother magnetic storage devices, or any other medium which can be used tostore the desired information and which can be accessed by a computer.

The computer device 600 may be connected to a network (not shown) (e.g.,a local area network (LAN), a wide area network (WAN) such as theInternet, or any other similar type of network) via a network interfaceconnection (not shown). Those skilled in the art will appreciate thatmany different types of computer systems exist (e.g., desktop computer,a laptop computer, a personal media device, a mobile device, such as acell phone or personal digital assistant, or any other computing systemcapable of executing computer readable instructions), and theaforementioned input and output means may take other forms, now known orlater developed. Generally speaking, the computer system 600 includes atleast the minimal processing, input, and/or output means necessary topractice one or more embodiments.

Further, those skilled in the art will appreciate that one or moreelements of the aforementioned computer device 600 may be located at aremote location and connected to the other elements over a network.Further, one or more embodiments may be implemented on a distributedsystem having a plurality of nodes, where each portion of theimplementation (e.g., controller 115, energy source 120) may be locatedon a different node within the distributed system. In one or moreembodiments, the node corresponds to a computer system. Alternatively,the node may correspond to a processor with associated physical memory.The node may alternatively correspond to a processor with shared memoryand/or resources.

The following description (in conjunction with FIGS. 1 through 6)describes a few examples in accordance with one or more embodiments. Theexamples are for explanatory purposes only and is not intended to limitthe scope of pre-filtration and maintenance sensing for explosion-proofenclosures. Terminology used in FIGS. 1 through 6 may be used in theexample without further reference to FIGS. 1 through 6.

Example 1

Consider the following example, shown in FIGS. 7A and 7B, whichdescribes pre-filtration for an explosion-proof enclosure 701 inaccordance with one or more embodiments described above. In FIG. 7A, across-sectional side view of a filter system for an explosion-proofenclosure 701 is shown. The filter system of FIG. 7A is completely cleanand is about to be put into service for the explosion-proof enclosure701. The filter system shown in FIG. 7A includes a pre-filter assemblyand a filter assembly.

The pre-filter assembly includes a base 724, a reinforcement structure722, and pre-filter material 720. The base 724 of the pre-filterassembly includes mating threads 718 along the inner wall of the base724, where the mating threads are used to couple the pre-filter assemblyto the filter assembly. The base 724 extends into the reinforcementstructure 722, which includes a number of vertical elements to providesupport for the pre-filter material 720. Specifically, the reinforcementstructure 722 is configured to prevent the pre-filter material 720 fromcollapsing onto the filter assembly as inlet air 728 is drawn inside theexplosion-proof enclosure through the pre-filter assembly and the filterassembly. In this example, the pre-filter material 720 is coupled to thebase 724 of the pre-filter assembly using Velcro (not shown).

The filter assembly includes a filter body 710 and a filter 716. Thefilter body 710 has mating threads 718 on the outer surface to couplethe filter assembly to the explosion-proof enclosure wall 702 through athreaded aperture in the explosion-proof enclosure wall 702. The matingthreads 718 of the filter body 710 are also used to couple the filterassembly to the base 724 of the pre-filter assembly, as described above.A cavity 712 is located inside the filter body 710 and meets with thefilter 716, which is also located inside the filter body 710. In thisexample, the filter 716 is coupled to the filter body 710 using welding714. In this example, the filter 716 has a significantly smaller surfacearea compared to the surface area of the pre-filter material 720.

The inlet air 728 includes debris 730 and is being directed toward thefilter system. Debris may include, but is not limited to, dirt, dust,moisture, and heat. The filter system is configured to reduce the amountof debris 730 in the inlet air 728 before the inlet air 728 enters theinterior of the explosion-proof enclosure 701.

In FIG. 7B, the filter system has been in service for a period of timeduring operation of the explosion-proof enclosure 701. As a result,debris layer 1 732 has accumulated on the pre-filter material 720. Inaddition, debris layer 2 734 has accumulated on the filter 716. Due inpart to the larger surface area of the pre-filter material 720, debrislayer 2 734 is significantly larger than debris layer 1 732. In one ormore embodiments, debris layer 1 732 may be reduced or removed from thepre-filter material 720 without interrupting the operation of theequipment inside the explosion-proof enclosure 701.

Example 2

Consider the following example, shown in FIGS. 8A through 8F, whichdescribes maintenance sensing for an explosion-proof enclosure 802 inaccordance with one or more embodiments described above. FIG. 8A shows anumber of elements inside and/or adjacent to the explosion-proofenclosure 802. The elements include, similar to those described abovewith respect to FIG. 4, pressure sensor 2 812, temperature sensor 816,airflow sensor 818, air puffer device 1 820, air puffer device 2 824,mechanical cleaning device 840, and control device 850. The mechanicalcleaning device 840 is coupled to a paddle 842 by an arm 844. Inaddition, air puffer line 1 822 extends from air puffer device 1 820through aperture 1 880 toward the filter system. Similarly, air pufferline 2 826 extends from air puffer device 2 824 through aperture 2 882toward the filter system. Further included in the explosion-proofenclosure 802 of FIG. 8A are a VFD 896 and a switch 898 used to controlpower to one or more elements in the explosion-proof enclosure 802.

In addition, pre-filter material 1 860 (part of pre-filter assembly 1)and pre-filter material 2 862 are shown coupled to the bottom outer wallof the explosion-proof enclosure 802. Debris layer 1 880 has accumulatedon pre-filter material 1 860, and debris layer 2 882 has accumulated onpre-filter material 2 862. Conduit 1 870 and conduit 2 872 are coupledto the bottom outer wall of the explosion-proof enclosure 802 and areconfigured to convey cable for power, instrumentation, controls,grounding, communication, and/or any other suitable operation for one ormore elements within the explosion-proof enclosure 802. Absent from viewin FIG. 8A are pressure sensor 1 810 (located underneath pre-filtermaterial 1 860) and the vibration device 830, which is affixed to thebase of pre-filter assemblies 1 and 2.

FIG. 8B shows the control device 850 receiving signals from the sensors(i.e., pressure sensor 1 810, pressure sensor 2 812, the temperaturesensor 816, and the airflow sensor 818). Specifically, pressure sensor 1810 measures and sends an operating value of 14.7 psi to the controldevice 850; pressure sensor 2 812 measures and sends an operating valueof 14.7 psi to the control device 850; the temperature sensor 816measures and sends an operating value of 20° C. to the control device850; and the airflow sensor 818 measures and sends an operating value of25 cubic feet per minute (cfm) to the control device 850.

Based on the operating values sent by the sensors and using one or morealgorithms, the control device 850 determines that a slight accumulationof debris has formed on the pre-filter material. Specifically, a smallamount of debris layer 1 864 has accumulated on pre-filter material 1860, and a small amount of debris layer 2 866 has accumulated onpre-filter material 2 862. The control device 850 further determines,based on the operating values and using an algorithm, that a maintenanceoperation should be performed. Specifically, the vibration device 830should be used for five minutes to attempt removing at least some ofdebris layer 1 864 and debris layer 2 866 from pre-filter material 1 860and pre-filter material 2 862, respectively. The control device 850sends a signal to the vibration device 830 to turn on for five minutes.After five minutes, the control device 850 may send a second signal tothe vibration device 830 to cease operating. Alternatively, thevibration device 830 may automatically stop after five minutes ofoperation based on the original signal from the control device 850.

At some point later in time, as shown in FIG. 8C, the control device 850receives additional signals from the sensors. Specifically, pressuresensor 1 810 measures and sends an operating value of 14.8 psi to thecontrol device 850; pressure sensor 2 812 measures and sends anoperating value of 14.5 psi to the control device 850; the temperaturesensor 816 measures and sends an operating value of 30° C. to thecontrol device 850; and the airflow sensor 818 measures and sends anoperating value of 20 cfm to the control device 850.

Based on the operating values sent by the sensors and using thealgorithm(s), the control device 850 determines that the accumulation ofdebris that has formed on the pre-filter material has increased slightlysince the action taken in FIG. 8B. Specifically, an increased amount ofdebris layer 1 864 has accumulated on pre-filter material 1 860, and anincreased amount of debris layer 2 866 has accumulated on pre-filtermaterial 2 862. The control device 850 further determines, based on theoperating values and using the algorithm, that a different maintenanceoperation should be performed. Specifically, the mechanical cleaningdevice 840 should be used for 10 minutes to attempt removing at leastsome of debris layer 1 864 and debris layer 2 866 from pre-filtermaterial 1 860 and pre-filter material 2 862, respectively. The controldevice 850 sends a signal to the mechanical cleaning device 840 to turnon for 10 minutes. After 10 minutes, the control device 850 may send asecond signal to the mechanical cleaning device 840 to cease operating.Alternatively, the mechanical cleaning device 840 may automatically stopafter 10 minutes of operation based on the original signal from thecontrol device 850.

At some point later in time, as shown in FIG. 8D, the control device 850receives additional signals from the sensors. Specifically, pressuresensor 1 810 measures and sends an operating value of 15 psi to thecontrol device 850; pressure sensor 2 812 measures and sends anoperating value of 14.3 psi to the control device 850; the temperaturesensor 816 measures and sends an operating value of 40° C. to thecontrol device 850; and the airflow sensor 818 measures and sends anoperating value of 15 cfm to the control device 850.

Based on the operating values sent by the sensors and using thealgorithm(s), the control device 850 determines that the accumulation ofdebris that has formed on the pre-filter material has increased furthersince the action taken in FIG. 8C. Specifically, an increased amount ofdebris layer 1 864 has accumulated on pre-filter material 1 860, and anincreased amount of debris layer 2 866 has accumulated on pre-filtermaterial 2 862. The control device 850 further determines, based on theoperating values and using the algorithm, that a different maintenanceoperation should be performed. Specifically, the air puffer devices(i.e., air puffer device 1 820, air puffer device 2 822) should be usedfor 5 minutes to attempt removing at least some of debris layer 1 864and debris layer 2 866 from pre-filter material 1 860 and pre-filtermaterial 2 862, respectively. The control device 850 sends a signal tothe air puffer device 1 820 and air puffer device 2 822 to turn on for 5minutes. After 5 minutes, the control device 850 may send a secondsignal to air puffer device 1 820 and air puffer device 2 822 to ceaseoperating. Alternatively, air puffer device 1 820 and air puffer device2 822 may automatically stop after 5 minutes of operation based on theoriginal signal from the control device 850.

At some point later in time, as shown in FIG. 8E, the control device 850receives additional signals from the sensors. Specifically, pressuresensor 1 810 measures and sends an operating value of 15.2 psi to thecontrol device 850; pressure sensor 2 812 measures and sends anoperating value of 14.1 psi to the control device 850; the temperaturesensor 816 measures and sends an operating value of 55° C. to thecontrol device 850; and the airflow sensor 818 measures and sends anoperating value of 10 cfm to the control device 850.

Based on the operating values sent by the sensors and using thealgorithm(s), the control device 850 determines that the accumulation ofdebris that has formed on the pre-filter material has increased evenfurther since the action taken in FIG. 8D. Specifically, a significantamount of debris layer 1 864 has accumulated on pre-filter material 1860, and a significant amount of debris layer 2 866 has accumulated onpre-filter material 2 862. The control device 850 further determines,based on the operating values and using the algorithm, that a differentmaintenance operation should be performed. Specifically, a notificationis sent to a user 890 to notify the user that immediate maintenance ofthe filter system is required and/or due. For example, the notificationmay be a signal sent to a control panel in a control room so that acontrol room operator (e.g., user) can become aware of the problem anddispatch a maintenance worker to resolve the problem (e.g., clean thedebris from the pre-filter material). The notification may be sentcontinuously until the problem is resolved (i.e., the pressuredifferential, temperature, and/or airflow rate are brought to withinnormal operating levels).

At some point later in time, as shown in FIG. 8F, the control device 850receives additional signals from the sensors. Specifically, pressuresensor 1 810 measures and sends an operating value of 15.7 psi to thecontrol device 850; pressure sensor 2 812 measures and sends anoperating value of 13.3 psi to the control device 850; the temperaturesensor 816 measures and sends an operating value of 60° C. to thecontrol device 850; and the airflow sensor 818 measures and sends anoperating value of 5 cfm to the control device 850.

Based on the operating values sent by the sensors and using thealgorithm(s), the control device 850 determines that the accumulation ofdebris that has formed on the pre-filter material has increased evenfurther since the action taken in FIG. 8E. Specifically, a dangerouslyhigh amount of debris layer 1 864 has accumulated on pre-filter material1 860, and a dangerously high amount of debris layer 2 866 hasaccumulated on pre-filter material 2 862. The control device 850 furtherdetermines, based on the operating values and using the algorithm, thata different maintenance operation should be performed. Specifically,power to the VFD 896 and the switch 898 are cut immediately. Because theproblem was not corrected in response to the notification describedabove with respect to FIG. 8E, the notification may continue to be sentcontinuously until the problem is resolved (i.e., the pressuredifferential, temperature, and/or airflow rate are brought to withinnormal operating levels after the pre-filter material is cleared ofdebris and the operations of the elements within the explosion-proofenclosure have resumed).

One or more embodiments provide for pre-filtration and maintenancesensing for an explosion-proof enclosure. Specifically, one or moreembodiments are configured to use a pre-filter assembly to pre-filterair drawn into an explosion-proof enclosure. By using a pre-filterassembly, less maintenance may be performed on the filter assembly,which receives intake air from the pre-filter assembly and passes theintake air to the interior of the explosion-proof enclosure.

Further, one or more embodiments are configured to use one or moresensors to detect when maintenance is required and/or due for one ormore elements of the explosion-proof enclosure. Specifically, a controldevice may be configured to communicate with the sensors to receive oneor more operating values of one or more operating parameters. Theoperating parameters may be associated with the air flowing into theexplosion-proof enclosure. The control device may also be configured toperform a maintenance operation using one or more devices. In one ormore embodiments, the maintenance operation relates to removing debrisfrom the pre-filter material of a pre-filter assembly.

Although pre-filtration and maintenance sensing for an explosion-proofenclosure are described with reference to preferred embodiments, itshould be appreciated by those skilled in the art that variousmodifications are well within the scope of pre-filtration andmaintenance sensing for an explosion-proof enclosure. From theforegoing, it will be appreciated that an embodiment of pre-filtrationand maintenance sensing for an explosion-proof enclosure overcomes thelimitations of the prior art. Those skilled in the art will appreciatethat pre-filtration and maintenance sensing for an explosion-proofenclosure is not limited to any specifically discussed application andthat the embodiments described herein are illustrative and notrestrictive. From the description of the exemplary embodiments,equivalents of the elements shown therein will suggest themselves tothose skilled in the art, and ways of constructing other embodiments ofpre-filtration and maintenance sensing for an explosion-proof enclosurewill suggest themselves to practitioners of the art. Therefore, thescope of pre-filtration and maintenance sensing for an explosion-proofenclosure is not limited herein.

1. A filter system for an explosion-proof enclosure, the filter systemcomprising: a pre-filter assembly located outside the explosion-proofenclosure and comprising a pre-filter material configured to control airpassing therethrough; a filter assembly coupled to the pre-filterassembly and configured to further control the air received from thepre-filter assembly and passing therethrough into the explosion-proofenclosure.
 2. The filter system of claim 1, wherein the pre-filterassembly is coupled to the filter assembly.
 3. The filter system ofclaim 2, wherein the pre-filter assembly further comprises areinforcement structure positioned between the pre-filter material andthe filter assembly.
 4. The filter system of claim 1, wherein thepre-filter material comprises at least one selected from a groupconsisting of polyester, a stainless steel, paper, aluminum, and analloy.
 5. The filter system of claim 1, wherein the filter assemblycomprises: a housing having a cavity formed therein; and a filterpositioned within the cavity and coupled to the housing, wherein thehousing of the filter assembly is coupled to the explosion-proofenclosure.
 6. The filter system of claim 1, wherein the pre-filterassembly is coupled to a wall of the explosion-proof enclosure, whereinthe pre-filter assembly is positioned on an exterior side of theexplosion-proof enclosure.
 7. The filter system of claim 6, furthercomprising: a first pressure measuring device configured to measure afirst pressure at the pre-filter assembly; a second pressure measuringdevice is configured to measure a second pressure within theexplosion-proof enclosure; and a pressure differential measuring deviceconfigured to: determine a difference between the first pressure and thesecond pressure; and send an alert when the difference exceeds athreshold amount, wherein the alert notifies a user that maintenance ofthe filter system is required.
 8. The filter system of claim 6, furthercomprising: an air flow measuring device located within theexplosion-proof enclosure and configured to: measure an amount of airflowing through the pre-filter assembly; and send an alert when the airflow measures below a threshold amount, wherein the alert notifies auser that maintenance of the filter system is required.
 9. The filtersystem of claim 6, further comprising: a temperature measuring devicelocated within the explosion-proof enclosure and configured to: measurea first temperature within the explosion-proof enclosure; and send afirst alert of a plurality of alerts when the first temperature measuresabove a first threshold amount, wherein the first alert notifies a userthat maintenance of the pre-filter assembly is required within a firsttime period.
 10. The filter system of claim 9, wherein the temperaturemeasuring device is further configured to: measure, after measuring thefirst temperature, a second temperature within the explosion-proofenclosure; and send a second alert of the plurality of alerts when thesecond temperature measures above a second threshold amount, wherein thesecond alert notifies a user that the maintenance of the pre-filterassembly is required within a second time period, wherein the secondtemperature is greater than the first temperature, wherein the secondtime period is less than the first time period, and wherein the secondthreshold amount is less than the first threshold amount.
 11. The filtersystem of claim 1, wherein the air is controlled by removing dust fromthe air.
 12. A maintenance sensing system for an explosion-proofenclosure, the maintenance sensing system comprising: a filter systemlocated in an aperture of the explosion-proof enclosure and configuredto control air flowing into the explosion-proof enclosure; a sensorconfigured to measure an operating value of an operating parameterinside the explosion-proof enclosure, wherein the operating value isassociated with the air flowing into the explosion-proof enclosurethrough the filter system; a control device operatively coupled to thesensor and configured to: receive the operating value from the sensor;determine that the operating value exceeds a threshold value; andperform, based on determining that the operating value exceeds athreshold value, a maintenance operation to reduce the operating valueof the operating parameter inside the explosion-proof enclosure.
 13. Themaintenance sensing system of claim 12, wherein the maintenanceoperation comprises sending an alert to a user that maintenance of thefilter system is required.
 14. The maintenance sensing system of claim12, further comprising: a reverse air flow mechanism located within theexplosion-proof enclosure and configured to reverse a direction of theair flowing into the explosion-proof enclosure, wherein the maintenanceoperation comprises blowing the air from inside the explosion-proofenclosure back through the filter system using the reverse air flowmechanism.
 15. The maintenance sensing system of claim 12, furthercomprising: a vibration mechanism located proximate to the filter systemand configured to cause a controlled vibration of the filter system,wherein the maintenance operation comprises vibrating the filter systemusing the vibration mechanism.
 16. The maintenance sensing system ofclaim 12, further comprising: a paddle of a mechanical cleaning devicecoupled to the explosion-proof enclosure, wherein the paddle isconfigured to strike a portion of the filter system, and wherein themaintenance operation comprises striking the portion of the filtersystem using the mechanical arm.
 17. The maintenance sensing system ofclaim 12, wherein the filter system comprises a pre-filter systemcomprising pre-filter material, wherein the pre-filter materialcomprises at least one selected from a group consisting of polyester, astainless steel, paper, aluminum, and an alloy.
 18. A method forcontrolling air flowing into an explosion-proof enclosure, the methodcomprising: passing the air through a pre-filter assembly to control theair, wherein the pre-filter assembly comprises a pre-filter material andis located outside the explosion-proof enclosure; and passing, afterpassing the air through the pre-filter assembly, the air through afilter assembly to the explosion-proof enclosure, wherein the filterassembly further controls the air and is coupled to the pre-filterassembly.
 19. The method of claim 18, further comprising: measuring afirst pressure at the pre-filter assembly; measuring a second pressurewithin the explosion-proof enclosure; determining a difference betweenthe first pressure and the second pressure; and sending, to a user, analert when the difference exceeds a threshold amount, wherein the alertnotifies the user that maintenance of the pre-filter assembly isrequired.
 20. The method of claim 18, further comprising: measuring anamount of air flowing through the pre-filter assembly; and sending analert when the air flow measures below a threshold amount, wherein thealert notifies a user that maintenance of the pre-filter assembly isrequired.
 21. The method of claim 18, further comprising: measuring atemperature within the explosion-proof enclosure; and sending an alertwhen the temperature measures above a threshold amount, wherein thealert notifies a user that maintenance of the pre-filter assembly isrequired.
 22. A method for sensing when maintenance for anexplosion-proof enclosure is required, the method comprising: receiving,from a sensor, an operating value of an operating parameter inside theexplosion-proof enclosure, wherein the operating value is associatedwith air flowing through a filter system into the explosion-proofenclosure; determining that the operating value exceeds a thresholdvalue; and performing, based on determining that the operating valueexceeds a threshold value, a maintenance operation to reduce theoperating value of the operating parameter.
 23. The method of claim 22,wherein the maintenance operation comprises blowing the air from insidethe explosion-proof enclosure back through the filter system using areverse air flow mechanism located inside the explosion-proof enclosure,wherein the reverse air flow mechanism is configured to reverse adirection of the air flowing into the explosion-proof enclosure.
 24. Themethod of claim 22, wherein the maintenance operation comprisesvibrating the filter system using a vibration mechanism locatedproximate to the filter system and configured to cause a controlledvibration of the filter system.
 25. The method of claim 22, wherein themaintenance operation comprises striking the portion of the filtersystem using a mechanical arm coupled to the explosion-proof enclosureand configured to strike the portion of the filter system.
 26. Acomputer readable medium comprising computer readable program codeembodied therein for performing a method for sensing when maintenance ofa filter system for an explosion-proof enclosure is due, the methodcomprising: receiving, from a sensor, an operating value of an operatingparameter inside the explosion-proof enclosure, wherein the operatingvalue is associated with the air flowing through the filter system intothe explosion-proof enclosure; determining that the operating valueexceeds a threshold value; and sending, based on determining that theoperating value exceeds a threshold value, an alert that the maintenanceof the filter system is due.
 27. The computer readable medium of claim26, wherein the operating parameter is at least one selected from agroup consisting of a temperature inside the explosion-proof enclosure,an amount of air flowing through a filter assembly of the filter system,and a pressure differential within the explosion-proof enclosure. 28.The computer readable medium of claim 26, wherein the filter systemcomprises: a pre-filter assembly comprising a pre-filter material andlocated outside the explosion-proof enclosure, wherein the pre-filterassembly is configured to control the air passing therethrough; and afilter assembly coupled to the pre-filter assembly and configured to:receive the air passing through the pre-filter assembly; and furthercontrol the air as the air passes therethrough into the explosion-proofenclosure.